As we settle into the second half of the year, operational leaders in manufacturing are being asked to do what sometimes feels impossible: deliver more output, with fewer resources, under tighter budgets, and with the constant pressure to keep every metric moving in the right direction.
You know the drill. OEE boards are flashing red in the break room, there’s a backlog of maintenance jobs that just can’t be scheduled without shutting a line, and HR is knocking on your door about another resignation on a shift you were already short-staffed on.
On top of that, you’re being reminded that safety incidents are creeping up and downtime is eating into targets.
It’s a tough spot to be in. And when the pressure’s on, the temptation is to double down on the machines, the processes, the schedules – anything that feels like it will squeeze out an extra few percent of productivity.
And when budgets get tight, the first instinct is often to freeze “extra” spending, especially on training. The trouble is that only gets you so far if the people running those machines, following those processes, and making those split-second decisions don’t have the skills or confidence to work smarter.
That’s where workplace literacy comes in.
And before you switch off thinking this is just “reading and writing”, it’s not.
We’re talking about the kind of skills that mean instructions don’t have to be repeated three times, that people know how to spot a problem and flag it before it costs you a shift, and that the right conversations are happening at the right time, without you needing to be there to make them happen.
And right now, they don’t have to cost you a cent. Right now, there’s funding to make it happen without you having to carve it out of your already tight (or non-existent) budget.
We’ve been working with manufacturers across the country, using this funding to get real results on the floor.
At Tegel Foods Ltd, we worked with Health & Safety reps to move them from being seen as the “safety police” to trusted influencers who can challenge unsafe behaviours and start genuine safety conversations.
At Lion, we built communication and problem-solving capability that’s helped bring down downtime on critical lines and improved the way problems are solved, so fewer issues fall through the cracks.
At Argus ManuTech, we built digital confidence from the ground up, laying the foundation for a big digital and lean transformation.
At Baker Boys, we helped frontline staff build a growth mindset, identify waste, and speak up about issues, problems and ideas on their lines.
At George Weston Foods, we helped factory leaders go from firefighting daily rework, conflict, and missed targets to leading a team that solved problems on the floor, cut downtime, and hit their numbers
At Ashburton Meats, we helped learners to improve collaboration between lines, guide their teams through change, and build accountability across shifts and departments.
These aren’t fluffy, “feel-good” wins. They’re improvements you can measure in productivity, downtime, absenteeism, and safety performance, the same measures you’re reporting on every month. And the people on your floor feel the difference too. They’re less stressed, more confident, and more willing to take ownership of the work in front of them.
If you’re staring down the second half of the year and wondering how to lift performance without more headcount, new equipment, or stretching your current team to breaking point, funded workplace literacy could be the move that gets you there.
We’ve got the funding. We’ve got the track record. And we know how to make learning stick where it matters most: on the floor, in the middle of a shift, where decisions either cost you time or sac it.
So maybe the question isn’t whether you can afford to do it.
Maybe its whether you can afford not to.
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